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Writer's pictureY. Osroosh, PhD

PCB vs. Metal: The Inside Track on Soil Moisture Sensing

Understanding Soil Moisture: Why it Matters 

Accurately monitoring soil moisture is crucial for optimizing plant growth and water management. Two primary types of soil moisture sensors are commonly employed: metal prong sensors and PCB probe sensors. Each approach offers distinct advantages and disadvantages, influencing their suitability for specific applications.



Figure 1. Conceptual illustration of a soil moisture sensor in a greenhouse environment. Note: This image is AI-generated.

 


Soil Moisture Sensor Types 

Metal Prong Sensors: A Traditional Approach 

This type features two or more metal prongs, typically made of steel rods, inserted directly into the growing medium (soil or soilless).


PCB Probe Sensors: A Modern Alternative

This type employs a probe constructed from a printed circuit board (PCB). The sensor utilizes a network of conductive traces exposed to the soil.


Figure 2. Conceptual illustration of PCB and Metal Prong Soil Moisture Sensors. Note: These images are AI-generated for illustrative purposes and do not represent actual sensor designs.

 

The Case for Metal Prong Sensors 

Many manufacturers favor metal prong sensors due to concerns regarding the sealing integrity of PCB-based sensors. Traditional PCB sealing methods, such as injection molding, can sometimes be unreliable, leading to moisture ingress and sensor failure. This has unfortunately created the misconception that PCBs themselves are inherently susceptible to moisture damage. 


Traditional PCB sealing methods, such as injection molding, can sometimes be unreliable, leading to moisture ingress and sensor failure. This has unfortunately created the misconception that PCBs themselves are inherently susceptible to moisture damage.

However, the issue lies primarily with the sealing technique, not the PCB material. Metal prongs, combined with robust resin injection, offer a simpler and seemingly more robust solution for achieving a watertight seal. This perceived simplicity has driven many manufacturers to adopt this approach.


Figure 3. Conceptual illustration of epoxy resin sealing electronic components. Note: This image is AI-generated for illustrative purposes and does not represent an actual sealing process or specific components.

 

The Limitations of Metal Prong Sensors 

EC Interference

  • PCB sensors possess a significant advantage: conductive traces can be embedded within the PCB's internal layers (e.g., in a four-layer board). This minimizes the influence of the soil's electrical conductivity (EC) on the sensor readings, as primarily the soil's dielectric properties (capacitance) are measured.

  • In contrast, metal prong sensors are inherently susceptible to both capacitive and resistive components of the soil. This often necessitates the inclusion of additional EC measurement capabilities (via extra prongs) to compensate for fluctuations in readings caused by variations in both soil moisture and EC.

  • While some manufacturers leverage these additional EC measurements as a selling point (e.g., substrate or bulk EC), this adds complexity to sensor design and data interpretation.


While some manufacturers leverage additional EC measurements as a selling point (e.g., substrate or bulk EC), this adds complexity to sensor design and data interpretation.

Temperature Sensitivity

  • Dielectric properties are inherently temperature-dependent. Therefore, all dielectric-based soil moisture sensors exhibit some degree of temperature sensitivity.

  • This sensitivity is often exacerbated in sensors utilizing steel rods, especially those that attempt to separate moisture and EC readings by analyzing the real and imaginary components of the dielectric.

  • These separated components can exhibit unpredictable and often opposing temperature correlations, leading to inaccurate and unreliable measurements.

  • This inherent limitation has consistently led me to favor PCB-based designs, avoiding the complexities and potential inaccuracies associated with steel prong sensors.



The Advantages of PCB Probe Sensors 

Enhanced Accuracy: Minimizing Air Gap Effects

Well-designed PCB probe sensors typically demonstrate greater accuracy due to their larger surface area in contact with the soil, minimizing the impact of air gaps and ensuring more consistent moisture readings.


Durability and Reliability

While generally more delicate than metal prongs, advancements in PCB manufacturing and sealing techniques have significantly improved the durability and reliability of PCB-based sensors.


Cost-Effectiveness

PCB probe sensors generally offer a more cost-effective manufacturing solution.

 


Conclusion: Choosing the Right Sensor for Your Needs 

Both PCB and metal prong sensors can be effective tools for soil moisture and EC measurement, provided they are integrated with robust data analysis techniques. The optimal sensor choice ultimately depends on the specific application requirements and budgetary constraints.


For further insights into specific considerations like air gap sensitivity and temperature effects, I encourage you to explore the additional resources provided in the References section.

 


References 

Osroosh, Y., 2024. Sensor Data is Useless Without Knowledge. EnviTronics Lab Blog, Dec 15.


Osroosh, Y., 2021. Why Size and Shape of a Soil Moisture Sensor Matter: Sensitivity to Air Gaps. EnviTronics Lab Blog, Aug 01.


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